MajorCommonCooling

Toyota Land Cruiser 200: 1VD-FTV bank 2 EGR cooler bypass pipe cracking

1VD-FTV bank 2 EGR cooler bypass pipe cracking is a common cooling fault on the Toyota Land Cruiser 200 on the 2007–2021 cars, and we rate it major. Putting it right costs $900 to $2,800 at New Zealand independent workshop rates. Below is what goes wrong, the symptoms to notice on a test drive, where to look, and what to ask the seller before you hand over any money. It is one of 32 documented faults on the Toyota Land Cruiser 200.

Vehicle: Toyota Land Cruiser 200
Engine: 1VD-FTV
Years: 2007–2021
Fuel: diesel
Gearbox: auto
System: Cooling

This page covers the Toyota Land Cruiser 200 as a model. Some faults only affect particular engines or build years — enter a plate below to narrow the list to one car.

All Toyota Land Cruiser 200 faults32 documented faults on this model

What you are looking at

No photograph available

We do not hold a verified photograph of the EGR valve yet. We would rather show none than show a picture of a different part.

What goes wrong

The 1VD-FTV V8 diesel runs two EGR cooler circuits, one per bank. The bypass pipe on the second bank (passenger side in RHD vehicles, the rear/firewall bank) is prone to cracking at the weld seam or at the rubber-to-metal union due to repeated thermal cycling. A cracked pipe causes coolant to weep into the exhaust gas path or externally, leading to gradual coolant loss, white exhaust smoke under load, and potential overheating if the leak progresses. The fault is aggravated in vehicles used for extended towing, where EGR thermal loads are highest. NZ and AU workshop reports identify this as a common failure on 2007-2015 examples in the 100,000-200,000 km range.

What you would notice

Gradual coolant level drop with no visible external leak
White or grey exhaust smoke under load or when EGR is active
Sweet smell from exhaust
Coolant reservoir requiring top-up more frequently than expected
Possible overheating warning if leak is large

How to check it

Where to look. Bank 2 EGR bypass pipe — passenger side, rear of engine block near firewall on RHD vehicles

With engine warm, inspect the passenger-side rear area of the engine near the firewall for coolant staining, mineral deposits, or dampness around the EGR bypass pipe and its connections. Check coolant level and condition. Ask whether the coolant has ever been contaminated or if coolant consumption has been noted. If a workshop inspection is possible: Pressure-test the cooling system.

Parts involved: EGR valve.

What it costs to put right

$900 to $2,800 at New Zealand independent workshop rates. That is for this job on its own, not for the car.

An estimate, in NZD, for the repair as normally carried out. What a specific car costs depends on which part has failed and what it damaged on the way — treat this as the floor for a negotiation, not a quote.

Ask the seller

“Has the vehicle ever had coolant loss or required regular top-ups?”
“Has the EGR system ever been inspected, cleaned, or had any pipes replaced?”
“Has the vehicle been used for regular towing at or near maximum capacity?”

Now check the Toyota Land Cruiser 200 you are actually looking at

Everything above is true of the model, and it is free. What it does not tell you is whether THIS car has been looked after: its odometer history and whether the reading has ever gone backwards, whether there is still money owing on it, whether it has been reported stolen, how many owners it has had and what it is really worth today. That comes from the official records for that plate. Enter the plate for the free details, or get the full history and a market valuation from $13.49.

Not sure what you would be paying for? See what a full KickTyres check includes.

Where this comes from

The failure described above is documented in published sources — owner forums, technical service bulletins, recall notices and workshop write-ups — held in our fault database. The inspection instructions and the cost estimate are KickTyres’ own interpretation of them, and it is a starting point for an inspection rather than a manufacturer statement.

Toyota Land Cruiser 200 buyer questions

Is 1vd-ftv bank 2 egr cooler bypass pipe cracking serious on a Toyota Land Cruiser 200?

We rate it major and common on the Toyota Land Cruiser 200. The 1VD-FTV V8 diesel runs two EGR cooler circuits, one per bank. The bypass pipe on the second bank (passenger side in RHD vehicles, the rear/firewall bank) is prone to cracking at the weld seam or at the rubber-to-metal union due to repeated thermal cycling. A cracked pipe causes coolant to weep into the exhaust gas path or externally, leading to gradual coolant loss, white exhaust smoke under load, and potential overheating if the leak progresses. The fault is aggravated in vehicles used for extended towing, where EGR thermal loads are highest. NZ and AU workshop reports identify this as a common failure on 2007-2015 examples in the 100,000-200,000 km range.

How much does it cost to fix on a Toyota Land Cruiser 200?

$900 to $2,800 at New Zealand independent workshop rates. That figure is for this job on its own. A car showing the symptoms on this page is usually worth either walking away from or negotiating down by at least the repair figure.

Which Toyota Land Cruiser 200 years are affected?

Our research records this fault on the 2007–2021 Toyota Land Cruiser 200. Build dates move around, especially on imported cars, so treat the range as the years to look hardest at rather than a guarantee either way. The official records tell you the exact build and first registration date for the car in front of you.