Thinking about buying a used Toyota Premio (2001–2021) in New Zealand? We've documented 8 known faults for this model spanning suspension, transmission, engine, and brakes. Each researched and verified before it's published. The most serious issues here are rated critical. Two are set out in full below — the rest, with the symptoms, repair costs and checks for each, are free with an account.
8
Documented faults
Critical
Most serious
$220–$950
Typical repair
4
Systems covered
Known Toyota Premio faults
Every fault below is documented specifically for this model — researched and verified before it’s published.
01Front Lower Control Arm Ball Joint Wear
CriticalCommonSuspension $400–$900 to fix
Sharing the same platform as the Allion, the Premio ZZT240 and ZRT260 have the same front lower control arm ball joint as a documented wear item. NZ WOF inspection failures for ball joint play are commonly reported on JDM Premio imports. Worn joints produce clunking and imprecise steering, and pose a safety risk if the joint fully separates from the knuckle.
Symptoms to notice
Clunking from front suspension over bumps or when turning
Steering wander on straight roads
Uneven front tyre wear
Play felt through the steering wheel on rough surfaces
What to check
Inspect the boot on the ball joint for cracks or grease leakage. Check both sides as wear is commonly bilateral. If a workshop inspection is possible: On a hoist, rock the wheel at 12 and 6 o'clock to check for ball joint play.
Where to look: Front lower control arm ball joint, behind each front wheel
Ask the seller
“Has the vehicle had a recent WOF?”
“Any knocking from the front suspension over bumps?”
“When were ball joints last replaced?”
02Electric Power Steering Rack Rattle and Knock
MinorCommonSuspension $180–$3,200 to fix
The ZRT260 Allion uses a column-assist electric power steering (EPS) system. The steering rack internal yoke spring and yoke pad wear, allowing the rack bar to develop axial play within the housing. This produces a rattle or clunk that is most pronounced at low speeds over sharp bumps or during slow-speed parking manoeuvres. Toyota issued a revised yoke plug design for this rack, but many vehicles in the import fleet have not received the fix. In more advanced cases, the EPS motor control unit can develop intermittent faults producing a momentary loss of power assistance.
Symptoms to notice
Rattle or knock from the steering rack/lower dash area when traversing sharp bumps or road seams at low speed
A momentary clunk felt through the steering wheel when turning at slow speed during parking
Intermittent EPS warning light on the instrument cluster with loss of power assistance
What to check
With the engine running and wheels on the ground, rock the steering wheel briskly back and forth through 30 degrees — a rattle or knock from the lower dash/firewall area confirms rack yoke play. Scan for EPS DTCs. Inspect the rack yoke access plug for signs of prior adjustment or replacement.
Where to look: Behind the engine, mounted to the firewall — column-assist EPS motor on steering column and rack unit at the base of the bulkhead
Ask the seller
“Has the steering rack ever rattled or knocked, particularly during low-speed parking?”
“Has the EPS warning light appeared on the instrument cluster?”
“Has any steering rack yoke adjustment or replacement been carried out?”
TransmissionMajor
EngineMajor
EngineMajor
SuspensionMajor
BrakesMajor
EngineMinor
6 more documented faults on the Toyota Premio
Symptoms, what to check, where to look and what to ask the seller — for every fault above. Free with an account, no card needed. One account covers one vehicle, so make it the car you’re actually looking at.
This page covers the model. Enter the plate of the actual car you’re looking at and see its year, engine, safety rating and register flags — free, no account needed.
Like any used car, it depends on the specific example and its service history. Across the 8 documented faults for the Toyota Premio, the recurring problem areas are suspension, transmission, and engine. A Toyota Premio with a full service history and no signs of the issues listed on this page can be a sound buy but each one needs to be checked individually before you commit.
What are the most common problems with a used Toyota Premio?
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We've catalogued 8 known faults for the Toyota Premio, covering suspension, transmission, and engine. Two are written out in full on this page. The rest — with the symptoms to notice, what to inspect, and typical repair costs for each — are free once you create an account.
How much do repairs cost on a Toyota Premio?
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Most single repairs on the Toyota Premio fall between $220–$950 at NZ independent-workshop rates. Some of the 8 documented faults cost less and a few cost considerably more, and no one car needs them all. Knowing which ones to look for before you view is what lets you negotiate the price down or walk away.
Should I get a pre-purchase inspection on a Toyota Premio?
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Yes. A Toyota Premio inspection focused on its known weak points is the single best way to avoid an expensive mistake. KickTyres gives you a guided, model-specific inspection plus a market valuation and negotiation figure for $17.90 far less than the cost of missing one of the faults on this page.