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Toyota2007–2024 Critical issues documented

Toyota Highlander XU70: common faults & what to check

The XU70 is the Toyota Highlander built 2021 onward. It was sold here with the 2.5 hybrid and 3.5 V6 petrol. Of the 12 faults documented for the Highlander, 5 apply to this generation, each with its symptoms, what to inspect and a typical repair cost. Free, no account needed.

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12

Documented faults

Critical

Most serious

$300–$1,400

Typical repair

26

Service milestones

You're looking at the XU70

2 engine variants are documented for this generation. Pick yours to narrow further, or keep reading for the generation as a whole.

Choose a different generation

Now narrow it to the engine

A 1.8 and a 2.4 of the same car do not fail the same way, so the faults below narrow to the engine as well as the year. Free, no account needed.

A 2022 Toyota Highlander is the XU70 generation (2021 to now).

Start your free check on this Toyota Highlander

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Toyota Highlander XU70Engine not picked yet

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Can't confirm for this car

Toyota Highlander · 2022

Narrowed to the year. No engine is recorded for this vehicle. Pick an engine to see which faults apply.

Tell us the engine, or check the engine code on the car, before relying on this.

  • No engine is recorded for this vehicle.

matched on year only

What to look out for

The checks worth doing on a Toyota Highlander before you hand over any money. Every documented fault is listed below, each with its own page.

  • Costly issue

    Check the 12V battery date and health, and ask how the car behaves after being parked several days.

    See why

    12V auxiliary battery goes flat from parasitic drain

    Owners of 2021-onward Highlander/Kluger repeatedly report the small 12V battery going flat, sometimes on near-new cars, leaving the vehicle unable to start or wake. The 12V system runs the electronics and control modules (and on the hybrid it also boots the whole car), so it is sensitive to parasitic draws from the always-on telematics/DCM 4G module and to short-trip or long-idle-parked usage patterns that never fully recharge it. Because it is a low-current standby drain rather than mechanical wear, it typically shows up early in life or after the car has sat, not at high kilometres. Dealers sometimes find no fault on inspection; a healthier battery, telematics setting change, or a maintenance charger is the usual remedy.

    What you would notice

    • Car won't start or won't power up after sitting
    • Dead battery within days of a full charge
    • Warning messages or accessories not working on wake
    • Needs a jump start or hybrid ready-mode won't engage

    Typically $250–$900 to put right.

  • Costly issue

    Fold each second-row seatback down and return it upright, confirming it locks with a positive click and won't tip forward when pushed.

    See why

    Recall: second-row seatback may fail to lock (26V128)

    On 2021-2024 Highlander (Kluger in NZ/AU) and Highlander Hybrid, the return springs in the second-row seat recliner assemblies can fail so a seatback does not lock upright after being adjusted. A back that isn't locked may not properly restrain an occupant in a crash. Toyota's recall 26V128 replaces the recliner return springs free of charge; confirm it was done on an imported car.

    What you would notice

    • Second-row seatback doesn't click firmly into the upright locked position
    • Seatback tips forward too easily
    • Rattle or movement from a second-row seatback
  • Common issue

    Sit in the vehicle for a full test drive and cycle the head unit through reversing camera, audio, phone mirroring and climate screens.

    See why

    Infotainment screen freezes, blank-outs and random reboots

    XU70 Highlanders (sold as Kluger in NZ/AU) with the 8-inch or 12.3-inch multimedia head unit commonly suffer the screen going blank, freezing, becoming unresponsive to touch, or rebooting itself while driving, sometimes several times a day. Toyota addressed it under Technical Service Bulletin T-SB-0055-22, which in worse cases calls for replacing the multimedia integration control module with an updated part. This is a software and module trait of early XU70 build years rather than a wear item, so it can appear at very low kilometres and is not km-dependent. Many cases are covered under the basic warranty, and a Home plus Volume-Down hard reset often clears it temporarily.

    What you would notice

    • Screen goes black or blank while driving
    • Touchscreen unresponsive to inputs
    • System reboots itself repeatedly
    • Reversing camera or audio drops out
    • Bluetooth or CarPlay disconnects

    Typically $0–$2,500 to put right.

  • Worth checking

    Check the front lower bumper cover is firmly attached along its whole edge with no sagging, gaps or missing clips; gently tug the lower corners.

    See why

    Recall: front lower bumper cover can loosen or detach (23V720)

    On 2020-2023 Highlander (Kluger) and Highlander Hybrid, minor impact to the front lower bumper cover can cause it to loosen or detach during normal driving, becoming a road hazard. Toyota's recall 23V720 repairs or replaces the upper and lower front bumper covers free of charge. Check the cover is secure and the recall was completed.

    What you would notice

    • Front lower bumper cover loose, sagging or with uneven gaps
    • Rattling or scraping from the front bumper
    • Bumper cover previously detached or refitted

Toyota Highlander service schedule

The 2 engines a 2022 Toyota Highlander was sold with, each with its own intervals. Pick your engine above to narrow this to one. These are the model’s intervals — the car’s own service book is the only thing that can tell you what has actually been done to it.

Fourth Generation (XU70) · 2020–2026 · 2.5L (A25A-FXS) - Hybrid electric trim

Hybrid

Due by distance

  1. 100,000 km

    Have the hybrid coolant system checked in full so the electric motor cooling circuit keeps working properly.

  2. 150,000 km

    Good point to check the hybrid battery cooling fan filter for dust, which affects how well the battery stays cool over time.

  3. 200,000 km

    Sensible stage for a qualified technician to run a full diagnostic scan of the hybrid battery health and check the module voltages match.

Fourth Generation (XU70) · 2020–2023 · 3.5L (2GR-FKS) - V6 SUV trim

Petrol

Due by distance

  1. 60,000 km

    Check the drive belt and look at the transmission fluid for any early signs of breaking down.

  2. 100,000 km

    Check the spark plugs and confirm the coolant system is working as well as it should.

  3. 150,000 km

    A full suspension refresh with new struts and bushings keeps the comfortable ride Toyota is known for.

See all 5 issues for this oneDocumented for the exact year and engine you picked.
Electrical2

0112V auxiliary battery goes flat from parasitic drain

Check the 12V battery date and health, and ask how the car behaves after being parked several days.2021 onwardElectrical
Read the full fault: symptoms, where to look, what to ask the seller

02Infotainment screen freezes, blank-outs and random reboots

Sit in the vehicle for a full test drive and cycle the head unit through reversing camera, audio, phone mirroring and climate screens.2021 onwardElectrical
CommonElectrical $0–$2,500 to fix

XU70 Highlanders (sold as Kluger in NZ/AU) with the 8-inch or 12.3-inch multimedia head unit commonly suffer the screen going blank, freezing, becoming unresponsive to touch, or rebooting itself while driving, sometimes several times a day. Toyota addressed it under Technical Service Bulletin T-SB-0055-22, which in worse cases calls for replacing the multimedia integration control module with an updated part. This is a software and module trait of early XU70 build years rather than a wear item, so it can appear at very low kilometres and is not km-dependent. Many cases are covered under the basic warranty, and a Home plus Volume-Down hard reset often clears it temporarily.

Symptoms to notice

  • Screen goes black or blank while driving
  • Touchscreen unresponsive to inputs
  • System reboots itself repeatedly
  • Reversing camera or audio drops out
  • Bluetooth or CarPlay disconnects

What to check

  1. Sit in the vehicle for a full test drive and cycle the head unit through reversing camera, audio, phone mirroring and climate screens.
  2. Watch for the display freezing, going blank or rebooting.
  3. Ask whether TSB T-SB-0055-22 has been applied and check the reversing camera actually shows on screen when selecting reverse.

Where to look: Centre dashboard multimedia display and integration control module

Ask the seller

  • “Has the infotainment screen ever frozen, gone blank or restarted itself?”
  • “Has TSB T-SB-0055-22 or a multimedia software update been carried out?”
  • “Was the integration control module ever replaced under warranty?”
Body, brakes, suspension & interior2

03Recall: second-row seatback may fail to lock (26V128)

Fold each second-row seatback down and return it upright, confirming it locks with a positive click and won't tip forward when pushed.2021–2024Interior
OccasionalInterior

On 2021-2024 Highlander (Kluger in NZ/AU) and Highlander Hybrid, the return springs in the second-row seat recliner assemblies can fail so a seatback does not lock upright after being adjusted. A back that isn't locked may not properly restrain an occupant in a crash. Toyota's recall 26V128 replaces the recliner return springs free of charge; confirm it was done on an imported car.

Symptoms to notice

  • Second-row seatback doesn't click firmly into the upright locked position
  • Seatback tips forward too easily
  • Rattle or movement from a second-row seatback

What to check

Fold each second-row seatback down and return it upright, confirming it locks with a positive click and won't tip forward when pushed. Ask a Toyota dealer to check the VIN for recall 26V128 (seat recliner return spring).

Where to look: Second-row seat recliner assemblies

Ask the seller

  • “Has the second-row seatback lock recall (26V128) been completed?”
  • “Do both second-row backs lock firmly upright?”

04Recall: front lower bumper cover can loosen or detach (23V720)

Check the front lower bumper cover is firmly attached along its whole edge with no sagging, gaps or missing clips; gently tug the lower corners.2021–2023Body & Rust
OccasionalBody & Rust

On 2020-2023 Highlander (Kluger) and Highlander Hybrid, minor impact to the front lower bumper cover can cause it to loosen or detach during normal driving, becoming a road hazard. Toyota's recall 23V720 repairs or replaces the upper and lower front bumper covers free of charge. Check the cover is secure and the recall was completed.

Symptoms to notice

  • Front lower bumper cover loose, sagging or with uneven gaps
  • Rattling or scraping from the front bumper
  • Bumper cover previously detached or refitted

What to check

  1. Check the front lower bumper cover is firmly attached along its whole edge with no sagging, gaps or missing clips; gently tug the lower corners.
  2. Ask whether recall 23V720 (front bumper cover) was carried out.

Where to look: Front lower bumper cover

Ask the seller

  • “Has the front bumper cover recall (23V720) been done?”
  • “Has the front bumper ever come loose or been refitted?”
Depends on the exact engine — 1 moreDocumented for a specific engine we could not confirm from what you picked. Check the engine code on the car.
Body, brakes, suspension & interior1

01Hybrid brake pedal lurch during regen-to-hydraulic transition

hybrid2021 onwardBrakes
OccasionalBrakes $0–$900 to fix

Can't confirm for this car

On the 2.5 hybrid XU70, drivers report a momentary loss of braking or a slight forward lurch as the system hands over from regenerative to hydraulic braking, most noticeable braking gently downhill or at low speed. Toyota covered it in Technical Service Bulletin T-SB-0059-23, which reprograms the brake actuator assembly control module to smooth the transition; complaints on 2020-2022 hybrids have also been logged with NHTSA. It is a control-software calibration trait of the hybrid brake blending, not a hydraulic or pad wear defect, so it is not km-related and can be felt from new. The reprogram is the fix; owners note it has generally been handled under the basic (not hybrid-system) warranty.

Symptoms to notice

  • Brief lurch or push forward when braking
  • Momentary soft or dropped pedal feel
  • Grabby or inconsistent braking at low speed
  • Most noticeable braking gently downhill

What to check

On the test drive, brake gently at low speed and while going down a slight grade, feeling for a momentary lurch or a soft spot as regen hands over to the hydraulic brakes. Ask whether the brake actuator control module reprogram under TSB T-SB-0059-23 has been performed and whether the owner has noticed any inconsistent pedal feel.

Where to look: Brake actuator assembly and its control module (hybrid brake system)

Ask the seller

  • “Have you felt any lurch or momentary loss of braking when slowing gently?”
  • “Has the brake actuator reprogram (TSB T-SB-0059-23) been carried out?”
  • “Does the brake pedal feel consistent at low speed and downhill?”
Other Toyota Highlander engines and years7 documented issues that do not apply to the one you picked.
Engine, transmission & cooling3

01Denso low-pressure fuel pump recall — engine can stall without warning

Run the VIN through Toyota NZ/AU's recall checker (or ask a dealer) and confirm the fuel pump recall shows as completed.petrol2018–2020Engine
OccasionalEngine $0–$1,400 to fix

Does not apply

Highlanders/Klugers built roughly 2018-2020 were caught in the massive worldwide Denso fuel pump recall: the pump impeller can swell and seize, causing rough running or a sudden stall that will not restart. Toyota Australia and Toyota NZ replaced pumps free under recall. Most have been done by now, but unrepaired JDM or parallel imports can slip through — always verify by VIN.

Symptoms to notice

  • Rough running or hesitation, especially when hot
  • Check-engine light with fuel-pressure codes
  • Engine stall while driving, then no restart

What to check

Run the VIN through Toyota NZ/AU's recall checker (or ask a dealer) and confirm the fuel pump recall shows as completed. There is nothing visual to inspect — this is a paperwork check.

Where to look: In-tank fuel pump, under the rear seat/fuel tank

Parts involved: Water pump.

Ask the seller

  • “Has the Denso fuel pump recall been completed on this VIN?”
  • “Has it ever stalled or struggled to restart when hot?”

028-speed automatic (UA80) torque converter shudder and harsh low-speed shifts

On the test drive, hold a steady light throttle at 50-70 km/h on a slight incline and feel for a fine rumble/shudder lasting a few seconds.petrol2017–2020Transmission
Read the full fault: symptoms, where to look, what to ask the seller

032GR-FE water pump leaks — often well before 150,000 km

With the engine cold, check the coolant reservoir level and look for pink dried coolant trails below the water pump area at the front of the engine.petrol2007–2020Cooling
CommonCooling $700–$1,400 to fix

Does not apply

The 3.5 V6's water pump is a known weak point across XU40 and XU50 Highlanders/Klugers, commonly weeping or failing from as little as 80,000-130,000 km. It leaks coolant from the weep hole and can howl before it fails; a failed pump means overheating, and on this engine overheating risks head gaskets. It is a routine but not cheap repair given the pump's location.

Symptoms to notice

  • Pink coolant crust or drips low on the front of the engine
  • Coolant level dropping between checks
  • Whining/growling bearing noise rising with revs
  • Sweet coolant smell after a drive

What to check

  1. With the engine cold, check the coolant reservoir level and look for pink dried coolant trails below the water pump area at the front of the engine.
  2. Listen at idle for bearing whine.
  3. Ask when the water pump was last replaced — a receipt is common on well-kept cars.

Where to look: Front of the transverse V6, behind the drive belt on the passenger side of the engine bay

Parts involved: Water pump.

Ask the seller

  • “Has the water pump been replaced, and at what mileage?”
  • “Has it ever overheated?”
  • “Is coolant being topped up between services?”
Electrical1

01Recall: steering spiral-cable weld can disable the driver's airbag (23V480 / 23TA08)

With ignition on, check the airbag/SRS warning light comes on then goes out (a light that stays on can indicate a spiral-cable fault).2023Electrical
RareElectrical

Does not apply

On certain 2023 Highlander (Kluger) and Highlander Hybrid, an electrical connection inside the steering-column spiral cable (clock spring) may be insufficiently welded and can separate, deactivating the driver's airbag and often the horn and steering-wheel controls. Toyota's recall 23V480 (Toyota 23TA08) inspects and replaces the spiral cable free. A dead airbag warning light is a serious red flag on these cars.

Symptoms to notice

  • Airbag / SRS warning light stays on
  • Horn or steering-wheel buttons intermittent or dead
  • SRS fault code stored

What to check

  1. With ignition on, check the airbag/SRS warning light comes on then goes out (a light that stays on can indicate a spiral-cable fault).
  2. Test the horn and all steering-wheel controls.
  3. Ask a Toyota dealer to confirm recall 23V480 (23TA08) was completed.

Where to look: Steering-column spiral cable (clock spring) behind the steering wheel

Ask the seller

  • “Is the airbag/SRS warning light off?”
  • “Has the spiral-cable airbag recall (23V480) been done?”
  • “Do the horn and steering-wheel buttons all work?”
Body, brakes, suspension & interior1

01Steering intermediate shaft clunk over low-speed bumps

During the test drive, cross a speed bump slowly with a light grip on the wheel and feel for a knock through the column (not from the suspension).2007–2013Suspension
CommonSuspension $300–$900 to fix

Does not apply

XU40 Highlanders/Klugers develop a clunk or knock through the steering column caused by the steering intermediate shaft losing lubrication, felt through the wheel over small bumps and during low-speed turns. Toyota issued a service bulletin and dealers replaced or re-greased the shaft. Annoying rather than dangerous, but it is often quoted as a full shaft replacement.

Symptoms to notice

  • Clunk felt through the steering wheel over speed bumps or driveways
  • Knock when turning at car-park speeds
  • Slight notchiness in the wheel

What to check

During the test drive, cross a speed bump slowly with a light grip on the wheel and feel for a knock through the column (not from the suspension). Turn lock to lock at walking pace listening for a clunk near the firewall.

Where to look: Steering intermediate shaft between the column and the rack, at the firewall

Ask the seller

  • “Has the steering intermediate shaft been replaced under Toyota's service bulletin?”
  • “How long has the clunk been present?”
Fluid leaks2

012GR-FE V6 rubber oil line rupture — can dump engine oil in seconds

With a torch, look near the oil filter for a short rubber hose joining two metal oil pipes — an all-metal line means the update was done.petrol2007–2012Fluid Leaks
Read the full fault: symptoms, where to look, what to ask the seller

02Oil leak from the cam sensor bolt holes (3.5 V6 2GR-FKS)

petrol2017–2018Fluid Leaks
OccasionalFluid Leaks $1,500–$4,000 to fix

Does not apply

The 3.5 V6 2GR-FKS fitted to the facelifted Kluger from 2017 can leak engine oil from the bolt holes of the camshaft position sensors, which screw into the camshaft housings on top of the engine. Toyota issued service bulletin T-SB-0073-18 for the same engine in the 2017-2018 Highlander (the American name for the Kluger). The fix is a new camshaft housing on the leaking side plus upgraded bolts, which is a big labour job because the top of the engine has to come apart. Engines built after the production change have the improved parts. Left alone it is a slow oil leak that can drip onto the exhaust and leave the engine low on oil.

Symptoms to notice

  • Burning oil smell after a drive
  • Oily film or wet patches on top of the engine around the cam sensors
  • Oil drips under the car after parking
  • Oil level dropping between services

What to check

Open the bonnet and use a phone torch to look at the top and back of the engine for wet, dark oily patches or caked dust around the sensors and the valve covers. After a test drive, sniff for burning oil and look under the car for fresh drips. Ask whether any oil leak or cam housing work was done under warranty and ask for the service history. If a workshop inspection is possible: have the engine checked on a hoist with a UV dye test to confirm whether the leak is from the cam sensor bolt holes, and ask the workshop to check with Toyota whether the engine serial number is before the production change.

Where to look: Top of the engine, camshaft housings under the intake plenum, at the camshaft position sensors

Ask the seller

  • “Has Toyota or a workshop ever fixed an oil leak at the top of the engine?”
  • “Has the camshaft housing been replaced under a service bulletin?”
  • “Does it need oil topped up between services?”

Toyota Highlander faults in detail

Narrowed to the Toyota Highlander · 2022. Each of these has its own page: the symptoms, where to look, what to ask the seller and what the repair costs. Free, no account needed.

Buying guides that cover the Toyota Highlander

Other Toyota models

Toyota Highlander buyer questions

Is the Toyota Highlander reliable?

Like any used car, it depends on the specific example and its service history. Across the 12 documented faults for the Toyota Highlander, the recurring problem areas are engine, fluid leaks, and electrical. A Toyota Highlander with a full service history and no signs of the issues listed on this page can be a sound buy but each one needs to be checked individually before you commit.

What are the most common problems with a used Toyota Highlander?

We've catalogued 12 known faults for the Toyota Highlander, covering engine, fluid leaks, and electrical. All 12 are written out in full on this page, with the symptoms to notice, what to inspect, and typical repair costs for each. Free to read, no account needed.

How much do repairs cost on a Toyota Highlander?

Most single repairs on the Toyota Highlander fall between $300–$1,400 at NZ independent-workshop rates. Some of the 12 documented faults cost less and a few cost considerably more, and no one car needs them all. Knowing which ones to look for before you view is what lets you negotiate the price down or walk away.

Should I get a pre-purchase inspection on a Toyota Highlander?

Yes. A Toyota Highlander inspection focused on its known weak points is the single best way to avoid an expensive mistake. KickTyres gives you a guided, model-specific inspection plus a market valuation and negotiation figure for $24.90 far less than the cost of missing one of the faults on this page.