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Mitsubishi1996–2003 Critical issues documented

Mitsubishi Legnum: common faults & what to check

Thinking about buying a used Mitsubishi Legnum (1996–2003) in New Zealand? We've documented 6 known faults for this model spanning engine, suspension, transmission, and fluid leaks. Each researched and verified before it's published. The most serious issues here are rated critical. Every one is listed below with its symptoms and repair cost, and each has its own page with where to look and what to ask the seller. Free, no account needed.

Check this exact Mitsubishi Legnum

  • Odometer history
  • Money owing
  • Reported stolen
  • Ownership history
  • Official NZ vehicle register data
  • NZ owned and operated

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6

Documented faults

Critical

Most serious

$350–$1,100

Typical repair

4

Systems covered

Which Mitsubishi Legnum are you looking at?

1 generation variant documented. Pick the shape you recognise: the faults, the servicing and the timeline below all narrow to it. Free, no account needed.

Now narrow it to the engine

A 1.8 and a 2.4 of the same car do not fail the same way, so the faults below narrow to the engine as well as the year. Free, no account needed.

Start your free check on this Mitsubishi Legnum

No plate needed. You get the risk score, the buyer's checklist and the guided inspection for the exact car you picked above — not the whole nameplate.

Mitsubishi LegnumEngine not picked yet

Pick the engine above first: the Legnum came with 3, and without it the report has to show all of their faults. Pick the engine

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Can't confirm for this car

Mitsubishi Legnum

Nothing has been narrowed yet, so nothing below is a claim about a particular car. Pick a year and an engine to see which faults apply.

Tell us the engine, or check the engine code on the car, before relying on this.

matched on no vehicle context

What to look out for

The checks worth doing on a Mitsubishi Legnum before you hand over any money. Every documented fault is listed below, each with its own page.

  • Serious issue

    Inspect rubber boot condition; a cracked or missing boot means immediate grease loss and near-term failure.

    See why

    Front Lower Control Arm Ball Joint Failure

    Front lower arm ball joints on the Legnum EC5W develop play and eventual separation as rubber boots crack and grease is lost. At 20+ years old, most NZ-imported examples are well past the useful life of original ball joints. Separation at speed causes immediate loss of steering control and is a WOF failure point. The condition worsens rapidly once boot integrity is lost.

    What you would notice

    • Clunking noise from front suspension over bumps or during cornering
    • Vague or wandering steering feel
    • Uneven tyre wear across the front axle
    • Vibration through steering wheel on rough road surfaces

    Typically $280–$600 to put right.

  • Serious issue

    Demand a dated timing belt replacement record — a sticker on the radiator shroud or stamp in the service book.

    See why

    Timing Belt Failure — Interference Engine (6A12 V6 / 4G93T)

    Both the 6A12 V6 and 4G93T engines fitted to the Legnum EC5W are interference designs; belt failure causes immediate piston-to-valve contact resulting in bent valves and cylinder head damage. Japanese-market imports frequently arrive with unknown or unverifiable service history. The 4G93T turbo variant runs higher thermal and belt loads, further shortening belt life from heat cycling. The service interval is 90,000 km or 5 years, whichever comes first.

    What you would notice

    • Engine stops suddenly with no restart
    • Loud mechanical bang at moment of belt failure
    • Engine cranks freely but will not start post-failure
    • No compression on multiple cylinders after failure
    • Rattling from timing cover area on worn tensioner bearing

    Typically $600–$6,500 to put right.

  • Serious issue

    Manually spin each idler pulley checking for bearing roughness, noise or wobble.

    See why

    6A13TT Timing Belt Tensioner & Idler Bearing Failure

    The Legnum EC with 6A13 2.5L twin-turbo DOHC V6 is a fully interference-configuration engine where timing belt failure causes immediate and total engine destruction through piston-to-valve contact. The hydraulic auto-tensioner loses its internal damping as seals age, while the idler bearings are subject to accelerated degradation in the turbocharged thermal environment — turbo heat soak raises ambient underbonnet temperatures well beyond naturally aspirated equivalents, breaking down bearing grease faster. The dual overhead cam arrangement also places greater rotational load on the belt than a single-cam engine. Many NZ-imported Legnums arrive with incomplete Japanese service records, and the labour-intensive cover removal process means this critical service is frequently deferred or skipped.

    What you would notice

    • High-pitched chirping or ticking at idle from timing belt cover area
    • Belt slap or rattling noise on cold start settling after warm-up
    • Engine misfires or rough running if belt has jumped teeth
    • Complete engine stall and refusal to restart on full belt breakage

    Typically $750–$1,600 to put right.

  • Costly issue

    Visually inspect the inner bush for rubber extrusion beyond the steel shell, visible cracking, or gaps between rubber and shell.

    See why

    Front Lower Wishbone Inner Bush Collapse

    The Legnum EC front double-wishbone suspension uses pressed rubber-to-steel vulcanised inner pivot bushes on the lower control arms. These bushes are subject to progressive degradation from age hardening, ozone cracking, UV exposure, and the continuous compressive cycling loads imposed by the relatively heavy 6A13TT drivetrain. As the rubber compound hardens and fractures, the bushing loses its ability to control arm pivot geometry precisely, allowing fore-and-aft movement of the lower arm that shifts camber and caster dynamically during braking and cornering. NZ/AU imports of this generation are typically 20-28 years old at time of sale, making inner bush collapse nearly universal. Many examples have had aftermarket polyurethane bushes substituted, which can transmit significant NVH into the cabin if the incorrect hardness grade or inadequate grease is used during fitment.

    What you would notice

    • Clunking from front suspension over bumps, during braking or when pulling away
    • Vague, wandering or imprecise steering feel at highway speeds
    • Uneven tyre wear, particularly pronounced on the inner shoulder
    • Vehicle pulls to one side under firm braking
    • WOF failure on suspension play check

    Typically $350–$900 to put right.

  • Costly issue

    Check power steering fluid reservoir level and colour — it should be clear or light pink, not dark brown or burnt-smelling.

    See why

    Power Steering Rack Internal Seal Weeping

    The hydraulic power steering rack on the Legnum EC5W develops internal seal weeping with age, causing slow fluid loss into the rack bellows or external weeping at the steering column seal. JDM imports commonly arrive with this fault undetected due to the slow leak rate. Continued low fluid operation damages the power steering pump and leads to pump bearing failure as a secondary failure.

    What you would notice

    • Power steering fluid level dropping without an obvious puddle on the ground
    • Fluid residue or wet appearance inside steering rack rubber bellows
    • Heavier steering feel especially when cold or at low speed
    • Whine from power steering pump at low speeds or on full lock

    Typically $400–$1,100 to put right.

See all 6 documented issuesEverything researched for the Mitsubishi Legnum, including 3 rated critical.
Depends on which engine this Mitsubishi Legnum has — 6Each of these is documented for one particular engine. Pick the year and engine above to see which of them apply.
Engine, transmission & cooling3
Body, brakes, suspension & interior2

01Front Lower Control Arm Ball Joint Failure

Inspect rubber boot condition; a cracked or missing boot means immediate grease loss and near-term failure.petrol1996–2002Suspension
Very commonSuspension $280–$600 to fix

Can't confirm for this car

Front lower arm ball joints on the Legnum EC5W develop play and eventual separation as rubber boots crack and grease is lost. At 20+ years old, most NZ-imported examples are well past the useful life of original ball joints. Separation at speed causes immediate loss of steering control and is a WOF failure point. The condition worsens rapidly once boot integrity is lost.

The front wheel of a car splayed outward with the lower control arm hanging down after a ball joint separation.Example of the part — not this vehicle

A separated lower ball joint: the control arm has dropped and the wheel has splayed out under the guard.

Elfix · CC0 · Wikimedia Commons

Symptoms to notice

  • Clunking noise from front suspension over bumps or during cornering
  • Vague or wandering steering feel
  • Uneven tyre wear across the front axle
  • Vibration through steering wheel on rough road surfaces

What to check

Inspect rubber boot condition; a cracked or missing boot means immediate grease loss and near-term failure. Also check for rust on the joint housing. If a workshop inspection is possible: With vehicle on a hoist and suspension hanging free, grasp the tyre at 6 and 12 o'clock and rock firmly — any perceptible play indicates a worn lower ball joint.

Where to look: Front lower control arm, outer pivot connecting the arm to the steering knuckle

Parts involved: Ball joint.

Ask the seller

  • “Have the front lower ball joints been replaced and do you have a record?”
  • “Does the car have a current WOF with no suspension advisories?”
  • “Any clunking or knocking noise from the front end?”

02Front Lower Wishbone Inner Bush Collapse

Visually inspect the inner bush for rubber extrusion beyond the steel shell, visible cracking, or gaps between rubber and shell.petrol1996–2003Suspension
Read the full fault: symptoms, where to look, what to ask the seller
Fluid leaks1

01Power Steering Rack Internal Seal Weeping

Check power steering fluid reservoir level and colour — it should be clear or light pink, not dark brown or burnt-smelling.petrol1996–2002Fluid Leaks
CommonFluid Leaks $400–$1,100 to fix

Can't confirm for this car

The hydraulic power steering rack on the Legnum EC5W develops internal seal weeping with age, causing slow fluid loss into the rack bellows or external weeping at the steering column seal. JDM imports commonly arrive with this fault undetected due to the slow leak rate. Continued low fluid operation damages the power steering pump and leads to pump bearing failure as a secondary failure.

Symptoms to notice

  • Power steering fluid level dropping without an obvious puddle on the ground
  • Fluid residue or wet appearance inside steering rack rubber bellows
  • Heavier steering feel especially when cold or at low speed
  • Whine from power steering pump at low speeds or on full lock

What to check

  1. Check power steering fluid reservoir level and colour — it should be clear or light pink, not dark brown or burnt-smelling.
  2. Squeeze the steering rack rubber bellows; any fluid inside confirms an internal rack seal leak.
  3. Check all hose connections and the pump body exterior for weeping.

Where to look: Steering rack mounted across the subframe behind the front bumper; reservoir on the engine bay firewall

Parts involved: Steering rack.

Ask the seller

  • “Has the power steering fluid needed topping up regularly?”
  • “Have you noticed any change in steering weight or effort?”
  • “Has the power steering rack or pump been repaired or replaced?”

Mitsubishi Legnum faults in detail

Each of these has its own page: the symptoms, where to look, what to ask the seller and what the repair costs. Free, no account needed.

What these repairs cost on other cars

Some of the Mitsubishi Legnum’s documented faults are repairs other models share. Each page lists the documented NZ cost for every model it affects.

Other Mitsubishi models

Mitsubishi Legnum buyer questions

Is the Mitsubishi Legnum reliable?

Like any used car, it depends on the specific example and its service history. Across the 6 documented faults for the Mitsubishi Legnum, the recurring problem areas are engine, suspension, and transmission. A Mitsubishi Legnum with a full service history and no signs of the issues listed on this page can be a sound buy but each one needs to be checked individually before you commit.

What are the most common problems with a used Mitsubishi Legnum?

We've catalogued 6 known faults for the Mitsubishi Legnum, covering engine, suspension, and transmission. All 6 are written out in full on this page, with the symptoms to notice, what to inspect, and typical repair costs for each. Free to read, no account needed.

How much do repairs cost on a Mitsubishi Legnum?

Most single repairs on the Mitsubishi Legnum fall between $350–$1,100 at NZ independent-workshop rates. Some of the 6 documented faults cost less and a few cost considerably more, and no one car needs them all. Knowing which ones to look for before you view is what lets you negotiate the price down or walk away.

Should I get a pre-purchase inspection on a Mitsubishi Legnum?

Yes. A Mitsubishi Legnum inspection focused on its known weak points is the single best way to avoid an expensive mistake. KickTyres gives you a guided, model-specific inspection plus a market valuation and negotiation figure for $24.90 far less than the cost of missing one of the faults on this page.