Subaru BRZ ZD8: common faults & what to check
The ZD8 is the Subaru BRZ built 2021 onward. It was sold here with the 2.4 boxer petrol. Of the 26 faults documented for the BRZ, 7 apply to this generation, each with its symptoms, what to inspect and a typical repair cost. Free, no account needed.
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26
Critical
$550–$1,800
9
You're looking at the ZD8 · 2.4 boxer petrol
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A 2022 Subaru BRZ is the ZD8 generation (2021 to now).
Start your free check on this Subaru BRZ
Can't confirm for this car
Subaru BRZ · 2022
Narrowed to the year. No engine is recorded for this vehicle. Pick an engine to see which faults apply.
Tell us the engine, or check the engine code on the car, before relying on this.
- No engine is recorded for this vehicle.
matched on year only
What to look out for
We have not documented any faults for the exact Subaru BRZ you picked.
A 2022 Subaru BRZ: what is due, and when
Servicing
Next service
50,000 km
A full fluid flush including the gearbox and differential oils keeps the shift quality sharp.
Placed by the car’s age, not read from the dash — 27,600–64,400 km after 4 years.
Our research does not record which this engine uses, and it depends on the engine rather than the model. Check the owner’s manual rather than assume: on a belt-driven engine, an overdue belt is the failure that takes the engine with it.
Behind it
- 20,000 kmFirst thorough check of the suspension geometry and wheel alignment.
Ahead of it
- 100,000 kmInspect the spark plugs and look for any seepage around the cam carrier seals.
“Behind it” means the car has driven past that distance, not that the work was done — ask to see the receipts. These are the intervals for the Subaru BRZ Second Generation · 2.4L FA24 Boxer (174kW) - RWD · Petrol; only the car’s own service book says what has actually been done to it.
See all 7 issues for this one
Depends on the exact engine — 7 more
Engine, transmission & cooling
01FA24D Direct Injection Intake Valve Carbon Buildup
Can't confirm for this car02FA24 timing chain rattle on early ZD8 production
Can't confirm for this car
Can't confirm for this car
Early production ZD8 BRZ (2022 model year) fitted with the new FA24 2.4-litre naturally aspirated engine exhibited cold-start timing chain rattle from the chain tensioner. This appears in early-build cars before Subaru updated the tensioner specification during production. The rattle is similar in character to the FB-series chain rattle on the GP/GJ Impreza — a brief noise on cold start that fades as oil pressure builds. Subaru acknowledged the issue and updated tensioners are fitted to later production runs. Affected cars can be retrofitted.
Example of the part — not this vehicleThe front of a twin-cam engine with the timing cover off — chain, sprockets and guides.
Symptoms to notice
What to check
Ask the seller
03FA24 Clutch Master Cylinder Internal Seal Failure
Can't confirm for this car
Can't confirm for this car
The ZD8 BRZ manual transmission uses the same hydraulic clutch master cylinder specification as the ZN8 GR86 — both second-generation cars share the FA24-platform clutch actuation design. The internal piston cup seal degrades through heat cycling in the firewall-mounted location and through moisture ingress into hygroscopic clutch fluid. As the seal loses integrity, hydraulic pressure bypasses the piston during pedal application rather than actuating the concentric slave cylinder at the gearbox. Symptoms progress from a low engagement point to a pedal that slowly sinks during sustained hold, eventually to complete inability to disengage the clutch disc. The fault is diagnosed via a pressure-hold test performed with the pedal depressed firmly for 30 seconds. Replacement of the master cylinder alone restores function without requiring gearbox removal.
Symptoms to notice
What to check
Ask the seller
04Accessory Drive Belt Tensioner and Idler Pulley Failure
Can't confirm for this car
Can't confirm for this car
The FA20D and FA24D accessory drive belt systems use a spring-loaded tensioner and one or more idler pulleys whose sealed bearings are prone to failure from contamination and age. Once a bearing starts to seize, the resulting belt misalignment causes rapid belt wear and can lead to belt loss, cutting all accessory functions including power steering (where fitted), the alternator, and the water pump drive. The failure typically begins with audible noise months before the bearing seizes completely.
Symptoms to notice
What to check
Ask the seller
05ZD8 FA24 early oil consumption reports
Can't confirm for this car
Can't confirm for this car
The second-gen ZD8 BRZ's larger 2.4 FA24 boxer has drawn early oil-consumption reports from some owners, and early engines were subject to scrutiny, so oil use and level should be checked on used examples.
Symptoms to notice
What to check
Ask the seller
06FA24D Valve Stem Seal Oil Leak
Can't confirm for this car
Can't confirm for this car
The FA24D 2.4-litre engine fitted to ZD8-generation BRZ (2022+) has accumulated owner and workshop reports of valve stem seals leaking oil into the combustion chamber, particularly after the engine has been sitting overnight. The seals harden with heat cycling and lose their ability to prevent oil tracking down the valve guides, producing a characteristic puff of blue smoke on cold start that typically clears within a minute. Left unrepaired, oil fouling accelerates spark plug degradation and can contaminate the catalytic converter.
Symptoms to notice
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076-Speed Manual Transmission 2nd Gear Synchro Wear
Can't confirm for this carOther Subaru BRZ engines and years
Engine, transmission & cooling
01FA20 Piston Ring Land Cracking Under Sustained High-RPM Track Use
Does not apply
Does not apply
The FA20's forged and cast aluminium pistons have relatively narrow ring land walls. Under sustained high-RPM operation (track days, time attack), thermal cycling and combustion pressure fatigue can crack the top ring land. This allows combustion gases to bypass the rings, causing rapid oil consumption, blue smoke, and eventual hydraulic lock or connecting rod failure if oil level drops undetected.
Symptoms to notice
What to check
Ask the seller
02FA20D Rod Bearing Wear from Oil Surge During Track Use
Does not apply
Does not apply
The stock FA20D oil pan has no internal baffle or surge protection, so sustained lateral G-forces during circuit driving push engine oil away from the pickup tube, causing momentary oil starvation at the rod bearings. This leads to accelerated bearing wear and in severe cases a spun or seized rod bearing resulting in catastrophic engine failure. The fault is well documented in the Australasian track community. Remediation requires an aftermarket oil pan baffle kit or accusump installation. Any BRZ with track, hillclimb, or autocross history that cannot demonstrate corrective work should be treated as high risk for this failure.
Symptoms to notice
What to check
Ask the seller
03FA20D Cylinder Bore Scoring and Engine Seizure
Does not apply04FA20 oil consumption and low-oil risk
Does not apply
Does not apply
The ZC6 BRZ's FA20 boxer is known for notable oil consumption, and running low is dangerous given the engine's known sensitivity, with some engines having suffered damage. Regular checking is essential and many owners report using oil between services.
Symptoms to notice
What to check
Ask the seller
05Rear Differential Bearing Wear on High-Mileage and Track Examples
Does not apply
Does not apply
The Torsen-style limited-slip rear differential on the BRZ uses angular contact bearings that are sensitive to shock loading and high-speed cornering loads. On high-mileage cars (over 120,000 km) or vehicles with significant track use, the carrier and pinion bearings develop wear that manifests as a droning or whining noise proportional to road speed, and in advanced cases, clunking under load changes.
Symptoms to notice
What to check
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06Rear LSD Clutch Pack Wear from Aggressive Use
Does not apply
Does not apply
ZC6 BRZ STI-spec and tS models were equipped with a Torsen Type-1 helical LSD as standard; performance-oriented owners routinely retrofit clutch-type plate differentials. On the ZC6 platform, clutch-type LSDs are subject to accelerated wear from repeated high-power corner exits, particularly when operated without correct GL-5 plus friction-modifier differential fluid or with extended drain intervals. The clutch pack friction material experiences thermal degradation at the interference between pack surfaces under locking events. Pack wear progression causes the differential to slip progressively under partial-throttle power application before failing entirely to an open-diff characteristic. Additionally, rear differential mounting bushes deflect under sustained hard cornering, altering driveshaft output angle and causing premature output shaft seal leakage that further degrades LSD fluid condition.
Symptoms to notice
What to check
Ask the seller
07FA20D Water Pump Failure and Coolant Loss
Does not apply
Does not apply
The FA20D's water pump is driven by the timing chain and uses a plastic impeller that is susceptible to cavitation erosion and premature bearing failure. Failures typically occur between 80,000–150,000 km and can present with either a sudden bearing seizure accompanied by a belt-driven squeal, or a slow internal coolant leak that enters the engine oil without external signs. The latter mode — mixing coolant into the sump — causes rapid oil film breakdown and can lead to bearing damage if not caught quickly.
Symptoms to notice
What to check
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08Clutch Master Cylinder Internal Seal Failure
Does not apply
Does not apply
On manual-transmission BRZ examples, the clutch master cylinder uses rubber cup seals that degrade over time due to hydraulic fluid moisture absorption and heat cycling. Seal failure allows internal bypass, resulting in a clutch pedal that slowly sinks to the floor under sustained pressure or requires pumping to restore normal engagement height. Fluid loss may be entirely internal with no visible external leak.
Symptoms to notice
What to check
Ask the seller
09FA20 timing chain guide and tensioner wear
Does not apply
Does not apply
The FA20 can develop timing chain rattle from worn guides and tensioner on higher-km examples, especially those tracked or run on long oil intervals. A rattle at start-up warrants inspection before timing is affected.
Example of the part — not this vehicleThe front of a twin-cam engine with the timing cover off — chain, sprockets and guides.
Symptoms to notice
What to check
Ask the seller
10Manual Clutch Judder and Disc Glazing
Does not apply
Does not apply
The factory single-mass flywheel and clutch assembly on the 6MT BRZ is prone to engagement judder — a vibration or shudder felt through the drivetrain as the clutch bites from rest. Subaru issued a technical service bulletin for excessive clutch chatter on early ZC6 models, attributing it to clutch disc and pressure plate characteristics at low-speed engagement. Owners who drive in stop-start traffic frequently report the problem worsens over time as the disc glazes, and the issue can return even after OEM clutch replacement if driving style is unchanged.
Symptoms to notice
What to check
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11FA20 Hydraulic Valve Lifter Drain-Back Noise on Cold Start
Does not apply
Does not apply
The FA20's hydraulic lash adjusters (HLAs) allow engine oil to drain back into the sump after extended shut-down periods. On cold start, the lifters operate without full oil film for 20–60 seconds, producing a loud metallic ticking or rattling from the valve train. Repeated drain-back episodes can accelerate lifter and camshaft lobe wear over time.
Symptoms to notice
What to check
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12Throttle Body Carbon Fouling Causing Erratic Idle
Does not apply
Does not apply
The FA20 uses port fuel injection supplemented by direct injection (D-4S system). Unlike pure port-injected engines, the intake valves and throttle body bore do not receive a fuel washing effect, leading to carbon build-up on the throttle butterfly and bore over time. Heavy deposits cause the throttle to stick marginally off its fully-closed position, producing an unstable or elevated idle, hesitation from a standstill, and occasional check-engine codes for idle control deviation.
Symptoms to notice
What to check
Ask the seller
13Clutch Pedal Pivot Bush Wear Causing Spongy Pedal Feel
Does not apply
Does not apply
The ZC6 BRZ manual transmission clutch pedal assembly uses plastic pivot bushes at the pedal fulcrum point. These bushes wear progressively with accumulated clutch actuations and with age, introducing lateral slop and flex into the pedal mechanism. The result is a spongy, imprecise pedal feel, increased freeplay, and an inconsistent bite point that progressively worsens. At high mileage the slop is sufficient to make precise heel-and-toe downshifting difficult and can cause unintended partial clutch slip. The bush itself is an inexpensive part but access requires removal of the lower dashboard trim panel to reach the pedal assembly pivot bolt.
Symptoms to notice
What to check
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Body, brakes, suspension & interior
01Boot Lid Water Ingress Through Rear Weatherstrip Seal Failure
Does not apply
Does not apply
The BRZ boot lid weatherstrip seal degrades over time, losing its compression set. Combined with the relatively shallow rear tub design, degraded seals allow water to track into the spare wheel well and boot floor during rain or high-pressure washing. Water can pool in the spare tyre recess and wick into the rear quarter trim panels, promoting hidden corrosion of the boot floor sheet metal and damaging the audio amplifier and wiring looms routed in the boot area.
Symptoms to notice
What to check
Ask the seller
02Propshaft Intermediate Bearing Drone 30–50 km/h
Does not apply
Does not apply
The ZC6 BRZ uses the identical two-piece propeller shaft and intermediate carrier bearing assembly as the Toyota 86 ZN6, sourced from the same Subaru-side supplier. The rubber isolation bonding compound between the bearing outer housing and the crossmember bracket hardens and loses damping compliance with age, temperature cycling, and ozone exposure — a common outcome in the Australasian climate. Hardened isolation allows shaft rotational vibration to transmit at frequencies that resonate with the ZC6 floor pan structure between approximately 30 and 50 km/h, producing a drumming or droning vibration felt through the seat and floor. The speed-band-specific nature of the symptom — absent at idle and above highway speed — causes frequent misdiagnosis as a tyre balance or road surface issue. Subaru Australia issued informal dealer awareness documentation on this failure; aftermarket single-piece propshaft replacements are a common permanent resolution.
Symptoms to notice
What to check
Ask the seller
03Rear Hub Wheel Bearing Premature Failure
Does not apply
Does not apply
The ZC6 BRZ uses the same pressed-in double-row angular contact rear wheel bearing as the Toyota 86 ZN6 platform. The BRZ's low centre of gravity and high lateral cornering capability generate sustained bearing loads that significantly exceed those of typical compact hatchbacks of equivalent weight. Enthusiast owners using semi-slick or track-compound tyres report bearing failure onset as early as 40,000km. The bearing outer race integrates the ABS reluctor ring, meaning a degraded bearing can falsely trigger ABS intervention before the driver notices any mechanical symptom. Failure to replace the bearing promptly once rumble begins risks damaging the ABS ring and knuckle bore, converting a straightforward bearing press into a more costly knuckle replacement. Wheel alignment should be confirmed after hub removal as toe angle can shift.
Symptoms to notice
What to check
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04Front Hub Bearing Premature Failure Under Negative Camber
Does not apply05Strut Top Mount Bearing Failure Causing Steering Click
Does not apply
Does not apply
The ZC6 BRZ upper strut mount incorporates a bearing plate that allows the strut to rotate relative to the body as the steering is turned. These bearing plates degrade with age and mileage, and wear accelerates markedly on cars fitted with aftermarket coilovers that increase the load transferred through the mount. Failure produces a sharp metallic clicking or clunking sensation transmitted directly through the steering wheel when traversing sharp bumps, dips, or speed humps. The noise is characteristic and easily reproduced. If left unaddressed the worn mount also degrades steering self-centring and can contribute to unpredictable on-centre feel.
Symptoms to notice
What to check
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Fluid leaks
01Rear Differential Output Shaft Oil Seal Leak
Does not apply
Does not apply
The rear differential has two output shaft seals (one per rear driveshaft stub axle) that are press-fit into the differential casing. These lip seals can weep gear oil over time, particularly after the differential oil has not been serviced. The leak is often slow and presents as oily residue on the inner face of the rear wheels or a burning smell from oil dripping onto the exhaust under-body heat shields.
Symptoms to notice
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Subaru BRZ faults in detail
What these repairs cost on other cars
Some of the Subaru BRZ’s documented faults are repairs other models share. Each page lists the documented NZ cost for every model it affects.
Other Subaru models
Subaru BRZ buyer questions
Is the Subaru BRZ reliable?
Like any used car, it depends on the specific example and its service history. Across the 26 documented faults for the Subaru BRZ, the recurring problem areas are engine, transmission, and body & rust. A Subaru BRZ with a full service history and no signs of the issues listed on this page can be a sound buy but each one needs to be checked individually before you commit.
What are the most common problems with a used Subaru BRZ?
We've catalogued 26 known faults for the Subaru BRZ, covering engine, transmission, and body & rust. All 26 are written out in full on this page, with the symptoms to notice, what to inspect, and typical repair costs for each. Free to read, no account needed.
How much do repairs cost on a Subaru BRZ?
Most single repairs on the Subaru BRZ fall between $550–$1,800 at NZ independent-workshop rates. Some of the 26 documented faults cost less and a few cost considerably more, and no one car needs them all. Knowing which ones to look for before you view is what lets you negotiate the price down or walk away.
Should I get a pre-purchase inspection on a Subaru BRZ?
Yes. A Subaru BRZ inspection focused on its known weak points is the single best way to avoid an expensive mistake. KickTyres gives you a guided, model-specific inspection plus a market valuation and negotiation figure for $24.90 far less than the cost of missing one of the faults on this page.